How to Clean and Lubricate a Plunge Router’s Depth Mechanism

Editorial illustration: woodworking plunge router set down on a wood bench.

A plunge router’s depth mechanism has to move smoothly and hold its setting under load. Dust, resin and dried lubricant can make the plunge action stiff, uneven or noisy. The usual result is inconsistent cutting depth, a locked plunge, or a router that slowly settles while routing. Cleaning is usually more important than adding lubricant. … Read more

How to Prevent Router Tearout on End-Grain Profiles

Editorial illustration: woodworking plunge router set down on a wood bench.

Router tearout on end-grain profiles usually happens at the last few inches of a cut, where the bit exits the workpiece. The cutter is no longer supported by fibers on both sides, so it can lift and splinter the corner. A sharp bit and a stable setup prevent most failures, but the cutting sequence matters … Read more

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